2 · Shipping Rules

The carrier chart, the box rules, and the mistakes that cost us money.

Carrier by weight — the chart

Shipment weightCarrierNotes
20 lb and underUSPS (post office / Ground Advantage)100% of the time. No exceptions.
Over 20 lb, up to 70 lbASK FIRSTNo standing default — the carrier is confirmed case by case before buying.
Over 70 lbFedExHeavy items go FedEx.
Any weightNEVER UPSNot for anything, ever.

The 20 lb box rule — HARD RULE

A 20 lb USPS parcel is ALWAYS the 6×5×10 inch box (entered on the label as 10×6×5 in). 100% of the time. Zero questions, zero changes. We have never shipped a 20 lb post-office parcel in any other size.

Always enter the dimensions — never buy a 20 lb label on weight alone. The dimensions change the price completely: a 20 lb parcel priced by weight alone cost $25.10; the same parcel with the 6×5×10 size cost $8.17. Weight-only labels had to be voided and rebought. Don't make that mistake.

Label rules — every label, every carrier

Canceled / refunded orders — label cleanup

Never ship on a label for a canceled or refunded order. Always check the order status first if anything looks off.
  1. Unused label (never scanned) → postage refund gets submitted.
  2. Rename the label file with the [cancel and refund] flag at the start (renames are reviewed first — see Order Prep).
  3. Move the label file to the Archived folder.
  4. Note it as “canceled and avoided” in the case notes.

Freight & pallets (big printers, returns)

USPS pickups (Alton)

Quick quiz

1. A 65 lb printer needs a label. Which carrier?

Neither by default — 20–70 lb has no standing carrier. Confirm the carrier case by case before buying. Over 70 lb would be FedEx; 20 lb and under would be USPS.

2. A customer in Puerto Rico bought a printer. Buy the label?

No — never buy labels outside the 48 contiguous states. Escalate: vendor/third-party label or customer ships.

3. The 20 lb label printed without dimensions and cost $25. What went wrong?

Dimensions were missing. A 20 lb USPS parcel is always the 6×5×10 box (entered 10×6×5) — with dims, the same shipment prices at about $8.17 instead of $25.10.

4. A listing says “ships from Alton” but the buyer is in California. Where does it ship from?

Las Vegas — we always ship from the warehouse closest to the customer, regardless of the listing.